Connector Assembly Systems

Advanced Connector Assembly Systems

Connector Assembly and Inspection System Capabilities

Advanced Automation Solution

Synergistech's Connector Assembly Systems are world class, factory floor automation solutions for accomplishing the precise, rapid-fire assembly of electronic connectors (and similar devices). To meet the ever changing demands of electronic connector manufacturers, Synergistech has developed a variety of standard, technologically advanced automation solutions. The solutions cover all facets of the manufacturing process and are used for creating assembly systems that meet the customers product development cycle and the specific automation application needs.

Engineered Performance
Using standardized solutions, Synergistech can engineer advanced connector assembly systems in a number of available configurations, for any number of customer requirements, including:

Risk Reduction Tooling • risk reduction tooling
• prototype assembly systems
• semi-automated work cells, operator controlled
• automated work cells, linked, reconfigurable modules and production lines
• automated, fully integrated systems

Connector Automation Capabilities
Synergistech standardized solutions for connector assembly automation includes field proved techniques that can reliably and repeatedly assemble and inspect connector products.

These solutions include:

• handling systems: vibratory, centrifugal, belt, flexible, magazine, WIP tray & tray

• transfer systems: walking beam, servo positioning, air, rotary, carousel, linear & robotic

• contact insertion tooling: vertical/horizontal orientation, gang, stitch, straight & rt. angle

• contact feed tooling: hitch, servo, programmable, progression verification & contact counting

• contact de-reeling tooling: single, dual, multiple reel & auto reel change

• forming tooling: programmable, servo & rotary benders

• processing apparatus: rotate tooling & liquid dispense, weld, solder systems, etc.

• inspection devices: coplanarity, vision, hi-pot & force sensing

• marking and labeling tooling: hot stamp, laser & inkjet

• packaging modules: tube, tape & tray

• standardized control modules: real time, PLC, PC, multimedia, etc.

Quality Defined by the Company We Keep
To date, numerous firms representing the full spectrum the industry have benefited from a Synergistech advanced automation system.

What Synergistech has done for them, it can do for you too.

System Configurations • X-Y Positioning
• Walking Beam
• Servo Positioning
• Rotary and Carousel
• Robotics Cell (SCARA & Cartesian)
• Coordinate Servo Modules Advanced Automation Tooling • High Speed Feeding & Handling
• Belt Feeding Systems
• Reeling and De-Reeling Systems
• High Speed Precision Assembly
• Terminal Insertion
• Part Placement
• Metal Forming
• Metal Shearing
• Assembly and Joining
• In-Process Testing
• Inspection
• Welding
• Fluid Dispensing
• Bar Coding
• Labeling
• Packaging

For further information please contact us at 800-324-7674 or via e-mail at synergy@synergistechinc.com. Please use our RFQ form for a preliminay quotation.

Synergistech, Inc.
637 Lowther Road • Lewisberry, PA 17339
Phone: (717) 938-9323 • (800) 324-7674 • Fax: (717) 938-9364
Please direct comments to: synergy@synergistechinc.com

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