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Synersert™ Automatic Insertion Systems Features

System Components Selection

Synersert™ Automatic Terminal Insertion Head package will produce up to four (4)insertions per second and includes a weldment mounted insertion head with application tooling, positioning system mounted lower PCB tooling and a supply reel dereeler assembly constructed as follows:

 

Synersert Head Assembly 1) Insertion Head Construction
a) Modular construction for quick head removal, keyed and doweled

b) Separable air, control and electric connectors

c) Z axis adjust

d) Steel head assembly housing

e) Servo motor powered

f) Steel, multi track, plate cam prime mover control

g) Prime mover controls terminal insertion and punch and die operation

h) Terminal feed via main cam shaft mounted barrel cam

i) Vacuum generation carrier knock out removal to waste collector

j) Cycle position detection and sensing for homing, tooling clear and cycle start

 

2) Insertion Touch Tooling Construction
a) Modular construction

b) Quick mounting tool set design

c) Active grip and release terminal insertion delivery tooling

d) Active punch and die for terminal carrier strip removal

e) Terminal carrier knock out with vacuum waste removal

f) Keyed and doweled tooling

g) Zero or no adjustment requirement

h) Plated and polished hardened tool steel touch tooling components

i) Re-sharpen-able punch and die tooling

 

3) Terminal Feed Pack
a) Modular construction

b) Quick mounting design

c) Feed-pawl, hitch type, single out terminal feed

d) Includes anti-back up terminal feed feature

e) Zero or no adjustment requirement

f) Keyed and doweled tooling

g) Plated and polished hardened tool steel strip guide components

h) Optional multi-strip "strip-change" feed pack

 

Dereeler Assembly 4) Dereeler Assembly
a) Modular construction

b) Precision powered dereeler assembly

c) Paper interleaf take up reel

d) Splice detection

e) Terminal run out detection

 

Lower Tool Assembly 5) Lower PCB Support Tooling
a) Modular construction for quick tool removal

b) Separable air, control and electric connectors

c) Z axis adjust

d) Steel tooling assembly housing

e) Zero or no adjustment requirement

f) Keyed and doweled tooling

g) Yaskawa servo motor powered

h) Steel, multi track, plate cam prime mover control

i) Prime mover controls PCB support and terminal clinch tool

j) Cycle position detection and sensing for homing, tooling clear and cycle start

 

Synersert™ X-Y Positioning System
Synersert Positioning System Synergistech, Inc. UMG X-Y positioning system package consisting of an 18" x 18" X-Y positioning table, rotary stage, integrated construction and full controls will include the following:

1) Construction Features

a) Painted weldment machine base and frame assembly with leveling feet

b) Painted full machine enclosure; integrates R.H. machine controls in cover package

c) Integrated optical safety curtain

d) Pass through compatible cover package

e) Lock-out electrical cabinets

f) Gantry weldment for Synersert™ insertion tooling integration

g) Servo controlled bi-directional rotary disk; one second rated 90° and 180° rotation

h) Servo controlled x-y table/stage; rated x-y table at nineteen (19) inches per second

i) Yaskawa servo motors

j) Yaskawa servo-pack amplifiers

k) Optical alignment bar for x-y table calibration

l) Motorola 56001 DSP servo controller

m) Lock out tag out pneumatic filter regulator

n) Inventory shelf

 

2) Control Features
a) Intel P4 PC compatible machine controller

b) 40 gigabyte hard drive for program storage

c) 3.5 " 1.44 floppy drive for off-line program storage, loading and back up

d) High speed optical correction

e) Insertion hole diameter checking

f) High speed PCB offset correction

g) Terminal insertion sensing

h) Three (3) axis positioning programming

i) Lock out tag out electrical input

j) Integrated monitor, keyboard and touch pad pointer

k) Operator signal beacon

 

3) Software Features
a) Microsoft Windows interface

b) Edit, jog and teach programming

c) Metric and English program compatible

d) Multi-tier machine operator security

e) Self calibrating with memory storage of factors

f) Intelligent operator feedback system

g) Insertion line editor software

h) Program sorting by circuit reference number

i) Adjust and match program update

j) Global block modify routine

k) Global field modify routine

l) Undo last edit capability

m) Spread sheet hot key

n) Component library/database

o) On-line help software

p) On-line maintenance procedure software

q) Program creation software

r) On demand line correction

s) Through put optimizer

t) Self diagnostic and comprehensive troubleshooting

 

4) Reporting Features
a) PCB to PCB error fault reporting

b) Insertion line fault capture for SPC reporting

c) Inventory part usage and waste report

d) Graphical real-time productivity reporting

 

Synergistech, Inc. Program Management service includes:
Documentation: includes bills of materials, CAD touch tooling detail drawings, CAD layout drawings, basic operation manuals, electrical, pneumatic schematics and recommended spare part list. Furnished on a CD-ROM.

Program Management: includes periodic design reviews, schedule updates and Gantt charts.

Application Programs: includes application programs for the initial eight (8) applications.

Training and Acceptance: operator and set-up personnel training conducted free of charge.

Installation: Two (2) days included in machine price.

Warranty: this equipment is warranted against defects in material and workmanship for a period of one (1) year.

 


Further information please contact us at 800-324-7674 or via e-mail at synergy@synergistechinc.com. Please use our RFQ form for a preliminary quotation.

Synergistech, Inc.
637 Lowther Road • Lewisberry, PA 17339
Phone: (717) 938-9323 • (800) 324-7674 • Fax: (717) 938-9364
Please direct comments to: synergy@synergistechinc.com

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